Abstract
Abstract
With the aid of the finite element method, a lot of mechanical and thermal phenomena in forming processes can be analysed successfully. However, for industrial purposes the necessary computational time for complex processes is often not acceptable. Many researches have attempted to reduce the computational time which is needed to find a solution. In this paper, new algorithms are described which make use of the existing similarity in some forming processes, especially incremental forming process. Incremental forming processes are characterised by very small deformation zones and approximate self similarity. The described algorithms are based on the transformation and interpolation of already computed solutions. The results from transformation and interpolation are verified by means of some physical constraints. If the results pass the latter check, they will be archived as solution. Consequently, at this time step, no iterative computation will be accomplished by the mechanical solver. Then the calculations by the thermo solver are accomplished conventionally in dependence on the archived mechanical results. With the help of these algorithms, the number of iterations will obviously be reduced and the results will be reasonably acceptable.
In this paper, all details are described and two forming processes as validation occur to depict the advantages of this method.