Microstructural analysis and densification of ordinary Portland cement mortars incorporated with minimal nano-TiO2: intermixing and surface coating on both fresh and hardened surfaces

Abstract The present study investigated the microstructural properties of ordinary Portland cement (OPC)-modified with minimum dosage of nano TiO2 on fresh and hardened cement mortar surfaces and intermixed samples. X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy-dispersive X-ray spectroscopy (EDX) were used to analyze the morphology and hydration products of the OPC specimens doped with nanotitanium (NT).Additionally, XRD coupled with Rietveld refinement was employed to quantify the crystal phases and refine the crystal structure model through the comparison of the calculated diffraction pattern to the measured pattern. Subsequently, crystallographic analysis was conducted to evaluate the crystallographic structure and to confirm the existence of specific atoms and bonds within the crystal structure altered with NT. The findings revealed that the addition of minimal NT resulted in a more compact and denser microstructure, characterized by increased formation of calcium silicate hydrate (CSH) gel and a reduction in calcium hydroxide (CH) crystals.This led to a reduction in the porosity of the hardened coating surface, with similar improvements observed for the fresh coating and intermixed samples compared to those of the control mortar. A decrease in the lattice parameters, accompanied by an increase in the number of atoms, bonds and polyhedra in the crystal structure, led to alterations in the interatomic spacing and contributed to the densification of the cementitious matrix.The findings also showed that NT integration led to a more compact structure with shorter bond distances and smaller polyhedral volumes for the Ti samples than for the control sample. Moreover, compared with the freshly cast and hardened coating samples, the NT-intermixed samples exhibited the shortest Ti–O bond distances and the smallest polyhedral volume. Overall, the analysis presented in this study significantly contributes to the development of novel and environmentally friendly photocatalytic cementitious materials at minimal dosages.