Sustainable insulating foams based on recycled polyurethanes from construction and demolition wastes

Background: Polyurethane (PU) foams contained in construction and demolition wastes (CDW) represent a great environmental impact, since they usually end in landfill or incineration processes. The goal of this work is to develop a way to formulate PU foams, maintaining (or ever improving) their performance, by the re-use of those industrial wastes. This procedure will allow minimize both the volume of disposal to be treated by other ways and the amount of pristine raw material needed to produce new PU foams. Methods: In this work, new rigid and soft polyurethane (PU) foams have been formulated with addition of recycled PU foams coming from demolition of buildings. Density, Fourier transform infrared analysis, compression properties and thermal conductivity were measured to characterize the resulting foams. Results: The work showed that addition of filler coming from recycled PU foams should be limited to low percentages, in order to allow good foam evolution from the reactants. Thermal conductivity values of modified rigid foams are worse than those of pristine foam, which is undesirable for thermal insulation purposes; however, in the case of soft foams, this parameter improved to some extent with low levels of recycled PU foam addition. Conclusions: The studied procedure could contribute to reduce the thermal conductivity of pristine soft PU foam, which would be of interest for applications where thermal insulation matters.