Optimization on reagent-loading manner for modular clinical chemistry analyzer series: simulations and verifications

Abstract Objectives The pre- and post-analytical processes have been discussed both in total laboratory system (TLA) and modular automation (MA). The analytical process, especially reagent-related factors influences on the integrated clinical chemistry analyzer, demonstrates a significant effect on clinical chemistry analyzer. Modular analyzer reagent-loading mode influences two mainly factors, testing turnaround time (tTAT) and the cost. Furthermore, how to definite the different reagent loading manners and verify the best reagent loading manner is big challenge. Methods We focus on tTAT, and study how the reagent-related factors effect TAT by simulations and verifications. Parameters were simulated by cobas 8000 workflow simulator for reagent-loading manner with at least three positions (Pattern 1), the module-parallel reagent-loading manner (Pattern 2) and the single-position loading mode (Pattern 3). Results tTAT, reagent on-line time, quality control (QC) cost and performance verification times all declined by 43%. Tuesday effect solved the repetitive problem for verification. Pattern 2 shows optimal performance in Tuesday effect-based verification. Conclusions The optimization of reagent-loading manner saved much workforce, and reduced the QC cost.